Maypak Inc.

Maypak overview

From product to protection, under one roof.

Explore how Maypak combines design, prototyping, converting, casework and crate fabrication to build practical packaging systems.

Built to fit

Less material. More protection.

Every packaging decision starts with the product, the journey and what has to arrive intact. Our core capabilities work together as one system.

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From the Maypak archive

A few things we’ve built.

Cases, crates and fitted interiors made for real products, real handling and demanding conditions.

  1. Precision foam forms beside a CNC foam-cutting machine in the Maypak workshop
  2. Collection of custom protective cases and fitted foam interiors made by Maypak
  3. Open hard case with fitted foam for instruments, accessories and power components
  4. Bow, arrows and accessories secured in a custom-cut protective foam case
  5. Large reusable wood shipping container built on a pallet base
  6. Custom wood shipping crates with fitted interior supports
  7. Large sculptural object secured with fitted supports inside a custom wood shipping crate
  8. Wood shipping crate with precision-positioned black foam supports
  9. Reusable wood crate interior with dividers and protective foam blocks
  10. Open wood shipping crate with a removable precision-cut divider system
  11. Reinforced custom wood crate photographed during final assembly
  12. Yellow hard case fitted with a precision-cut modular foam grid
  13. Black hard case with a custom circular foam cavity and accessory pockets
  14. Premium bottle secured in a fitted presentation box with protective foam
  15. Two bottles fitted into a blue foam-lined presentation package
  16. Personal-care product samples arranged in a fitted white presentation box
  17. White electric guitar fitted into a custom red-lined transport case

01 / 17In-house foam machining

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One experienced partner

A practical path from product to protection.

Maypak combines the decisions that affect fit, performance and repeatability instead of passing them between disconnected vendors.

  1. 01

    Understand

    Review the product, its fragility, handling and destination.

  2. 02

    Prototype

    Shape a solution and test the fit before repeat production.

  3. 03

    Fabricate

    Convert foam, build containers and assemble the complete system.

  4. 04

    Support

    Keep recurring packaging consistent and ready when it is needed.

Maypak facility and company sign in Wayne, New Jersey

Family-owned since 1973

Manufacturing experience you can reach directly.

Maypak brings converting equipment, a wood shop and a tooling department together in Wayne, New Jersey. That in-house perspective helps turn packaging problems into practical, serviceable results.

Meet Maypak

Have a product, drawing or shipping challenge?

Start with what needs to be protected.

Contact Maypak